About Us - Forging Division, Engineering Division

B.  FORGING DIVISION

The forging division has in its fold two manufacturing companies namely:‐

M/s Kems Forgings Ltd. 
M/s Premier Steels & Forgings Pvt. Ltd, Calcutta. (PSF)

While KFL's two Plants are located in Bangalore in Southern India, the two Plants of PSF is situated at Calcutta in the Eastern sector. Both the forging plants are well equipped with forge shops, heat treatment shop and die shop.

Their major customers are:

  • M/s Ashok Leyland Ltd.
  • M/s Automotive Axles Ltd.
  • M/s Axles India Ltd.
  • M/s Bharat Earth Movers Limited
  • M/s Rane (Madras) Ltd.
  • M/s Tata Motors Ltd.
  • M/s Royal Enfield Ltd.
  • M/s L & T Komatsu Ltd.
  • M/s Greaves Cotton Ltd.
  • M/s Wipro Limited

And a host of other automobile industries in and around their respective location.

The total turnover of these divisions is expected to be around Rs. 800 million during the current Fiscal.

C.  ENGINEERING DIVISION

This division consists of two sub‐divisions, viz., (a) Machining & Fabrication Facilities & (b) Coal Gasification Technology.

a)  Machining & Fabrication Facilities:

  • M/s. Kems Auto Components Ltd.

Kems Auto Components have one Plant in Bangalore and the other in Hosur, Tamilnadu. The manufacturing units of these companies have excellent machine shops equipped with state of the art CNC machines and other multi‐purpose machineries for drilling turning etc. They also have fabrication facilities to manufacture special and multi‐purpose fabrication jobs. Kems Auto Components also exports precision machined components and assemblies to European countries as well as to USA.

Major customers are:

  • M/s Ashok Leyland Ltd.
  • M/s Bharat Earth Movers Ltd.
  • M/s L & T Komatsu Ltd.
  • M/s Bokaro Steel Plant
  • M/s Besco Ltd.
  • M/s Steel Authority of India
  • M/s Volvo Limited
  • M/s Telco
  • M/s Bharat Refractories Plant
  • M/s Century Pulp & Paper

b) Coal Gasification Technology

  • M/s India Industrial Enterprises ‐ Engineering Division

The Engineering Division supplies coal based producer gas plants on turnkey basis. The gas so produced is used as cheaper alternative fuel in industrial processes. The manufacturing facility is located at Calcutta. This gas plant produces combustible mixture of nitrogen, carbon monoxide, and hydrogen, generated by passing air with steam over burning coke or coal in a furnace and the resultant gas mixture is used as fuel. The gas so produced is a substitute for furnace oil and there is a saving over 60% in the furnace oil requirement. The new technology adapted by the company in manufacturing these plants gives a clean and consistent quality producer gas of high calorific value from any grade of Indian coal with virtually no effluents either liquid or gaseous. The novel modification bought about by the company over the conventional designs has greatly improved the operational efficiency and quality to a great extent. The plant produces clean and consistent gas from ‘A’ grade to ‘F’ grade of Indian Coal, with higher thermal efficiency of 88‐92%. The process is eco‐friendly, continuous and easily controllable like in oil fired furnaces. The modified design of extended shaft technology adapted by the company ensures use of any type of coal, from the best grades of A & B to inferior grades of E & F with equal ease and efficiency. The result is that almost up to 80% of the volatile matter content of the coal gets converted into gas. The producer gas is a viable substitute for fuel oils especially furnace oil, basically of petro‐base, the cost effectiveness of the same cannot be undermined.  The producer gas is therefore, an able, viable and economical substitute for furnace oil where depending upon the grade of coal used in theplant, 40 to 100% furnace oil can be saved. Besides, there are many advantages of the gasifier plant manufactured by the company like optimization of the process, ease of operation, optimization of power consumption, purity of gas, virtually no effluents either liquid or gaseous and above all, auto enrichment of gas with inbuilt distillation of coal.

The company have already supplied and installed more than 100 units of gasifier plants.

Prominent Customers are:

  • M/s Anjani Steels Ltd., Allahabad, Uttar Pradesh
  • M/s Ballarpur Industries Ltd. Unit‐SGU, Yamunanagar, Harayana
  • M/s Ballarpur Industries Ltd. Unit‐AP Rayons, Kamalapuram, Andhra Pradesh
  • M/s Ballarpur Industries Ltd. Unit–Sewa, Orissa
  • M/s Ballarpur Industries Ltd. Unit‐Ballarshah, Ballarpur, Maharashtra
  • M/s BESCO Ltd., Baruipur, 24 Pargans, West Bengal
  • M/s Bhilai Refractories, Bhilai, Chhattisgarh
  • M/s Century Pulp & Paper Mill, Lalkua, Uttarakhand
  • M/s IFFECO, Ramgarh, Jharkhand
  • M/s ITC Ltd.‐PSPD, Bhadrachalam, Andhra Pradesh
  • M/s Jindal Steel & Power Ltd., Raigarh, Chhattisgarh
  • M/s J. K. Paper Ltd, J. K. Paper Mill, Rayagada, Orissa, A/c FLSmidth Minerals Pvt. Ltd.
  • M/s J. K. Paper Ltd, Central Pulp Mill, Fort Songarh, Gujarat, A/c FLSmidth Minerals Pvt. Ltd.
  • M/s Katni Minerals, Katni, Madhya Pradesh
  • M/s Maithan Ceramic Ltd., Chirkunda, Jharkhand
  • M/s MSP Sponge Iron Ltd., Orissa
  • M/s MSP Steel & Power Ltd., Jamgaon, Chhattisgarh
  • M/s Nalwa Steel & Power, Raigarh, Chhattisgarh
  • M/s Neco Ceramics, Nagpur, Maharashtra
  • M/s Orient Paper Mill, Amlai, Madhya Pradesh, A/c FFE Minerals Pvt. Ltd.
  • M/s Sirpur Paper Mills, Sirpur, Kagaznagar, Andhra Pradesh,  A/c FFE Minerals Pvt. Ltd.

Expected turnover of these divisions is Rs. 900 million in the current year.